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船舶壓載水過濾器

[日期:2011-11-12] 來源:  作者:admin [字體: ]

專利號:2005 2 0023576.6  2008 2 0106660.8  2008 3 0114299.9

2009 2 0254281.8  2010 2 0555486.2  2010 2 0659021.1 

一、公司簡介  Company profile

秦皇島AGIN GAME水處理技術有限公司座落於秦皇島國家級開發區,致力於水處理事業

十餘年,是集科研、生產、銷售於一體的河北省高新技術企業。

AGIN GAME產品在水處理領域一直扮演著重要角色,服務範圍涵蓋各行各業;其核心產品超聲波雙級智控壓差過濾機是擁有多項國家專利的高新技術產品,並於2010年被列入國家火炬計劃項目,編號(2010GH050131);其主要技術特點是精度2微米的高強度316L不鏽鋼燒結網和2.0Mpa高壓反洗以及超聲波清洗殺菌、阻垢的完美結合,使濾網在不中斷產水情況下清洗徹底,迅速恢複初始狀態,無需更換濾元,全自動運行,節能環保,受到國內外專家和用戶的一致好評,綜合技術水平居國內外領先地位。

隨著2004年《船舶壓載水和沉積物控製與管理國際公約》的推出,強製要求各類船舶必須安裝船舶壓載水處理係統,以滿足日益嚴格的壓載水排放標準,為此,AGIN GAME公司根據國際公約要求的排放標準,經過幾年的研發試驗,在2011年5月推出了第一台船用全自動壓載水過濾機和超聲波中壓紫外線殺菌器,並通過了主管單位的檢驗認證。AGIN GAME壓載水係統一麵世,即表現出了很好的實用性、經濟性、適用性,有望在今後取得巨大的市場優勢,並為保護海洋環境,促進世界航運事業發展做出更多貢獻。

AGIN GAME公司以其專業的品質、領先的技術和完善的服務,得到了廣大國內外客戶的充分認可,並建立了良好、長期的合作關係。做一流企業,創世界品牌是AGIN GAME公司始終追求的目標,我公司衷心希望與各界朋友長期合作,共同發展。

Qinhuangdao Shijiyuan Water Treatment Technology Co.,Ltd is located in Qinhuangdao national development zone; Committed to the water treatment business more than ten years,is a research, production and sales of high-tech enterprise in Hebei province.

Shijiiyuan products have been playing an important role in the water treatment field,and the range of the service covers all walks of life; It’s core product, the Ultrasonic Double Intelligent Pressure Differential Filter, is a new high-tech product with many national patents, and in 2010 was listed as  National Torch Plan Project,No.(2010GH050131),the most remarkable characteristic is the perfect combination of the 316L high intensity sintered stainless steel membrane with 2 micron-precision and 20KG pressure backwash and disinfection of the perfect combination of ultrasonic cleaning.The sintered stainless steel membrane can be cleaned thoroughly under the situation of uninterrupted water, the initial state can be recovered quickly, the filtering element is not required to be replaced, the filtering machine can run automatically,and both the energy conservation and environmental protection are realized, thereby the filtering machine has aroused general admiration he experts and scholars at home and abroad as well as the users, and the comprehensive technical level occupies the leading positions both in China and overseas.

With the" ships ballast water and sediment control and Management International Convention" roll out in 2004, forcing ships of all types must be installed  ship ballast water treatment system, to meet the increasingly strict discharge standard of the ballast water , therefore, the Shijiyuan company according to the emissions standards of the international conventions' require , after years of research trials, in May ,2011 launched the first automatic ballast water filter and the ultrasonic medium pressure UV sterilizer, and by the unit in charge of the inspection certification. Shijiyuan ballast water uniformly available, which shows good practicability, economy, applicability, hopefully in the future with great market advantage, and make more contributions for the protection of the marine environment and promote the development of the world shipping industry.

 

Our corporation has gainde compliments home and abroad, due to the stability and liability of the products and specialized technological service thus cooperates well with others. We aim to become the world leading company and hope to have a long-term cooperation with friends from home and abroad for mutual development.

 全自動壓載水過濾機

 

全自動壓載水過濾機 

產品簡介Product brief introduction

全自動壓載水過濾機是在雙級智控壓差過濾機基礎上開發研製的一種具有多種功能的全自動綜合性水處理設備;它采用過濾精度可達2微米的高強度316L不鏽鋼燒結膜,集全自動高壓反洗和超聲波清洗殺菌技術於一體,無需更換濾元、清洗徹底無死角、自動運行、自動反洗、自動排汙,同時具有超聲波殺菌滅藻、消毒、阻垢、降低COD和防止濾網汙堵等多種功能。係統運行安全可靠,維護方便,運行費用低。

Automatic ballast water is a multifunctional integrated automatic water treatment equipment which is developed based on the Double Intelligent Pressure Differential Filter. It uses up to 2 microns filtration precision high-strength 316L sintered stainless steel membrane, set against automatic high-pressure wash and ultrasonic cleaning sterilization technology in one, and do not need to replace the filter element, clean thoroughly and no dead ends, automatic operation, automatic back wash, auto emissions, but also has ultrasonic bath sterilization, disinfection, reduce COD and prevent filter fouling and other features. It is widely used in municipal sewage, domestic water, oil field injection water filtration, metallurgy and food, landscape and farming industries. The system safe and reliable operation, easy maintenance, low operating costs.

             

工作原理Working principle

原水由進水口進入機體,首先以外壓方式流經粗濾網,濾除較大顆粒性雜質。粗濾網出水以內壓式進入細濾網,進一步截留水中的細小雜質,同時,超聲波同步工作,對液體中的微小氣泡核產生振動,當聲壓達到一定值時,氣泡將繼續膨脹,然後突然閉合,這些小氣泡急速崩潰時在氣泡內產生了高溫(5000K)高壓(上千個大氣壓),並且由於氣泡周圍的液體高速衝入氣泡,而在氣泡附近的液體中產生了強烈的局部激波,也形成了局部的高溫高壓,從而產生了超聲的殺菌、清洗、粉碎、乳化、分散、阻垢、促進化學反應等一係列的作用。頻率在20KHz以上的超聲波集高級氧化、焚燒、超臨界氧化等多種水處理技術於一身,不但能防止濾膜汙堵,延長濾膜反洗周期,同時具有顯著地殺菌和降解有機物的功能。

隨著過濾介質中各種汙染物在細濾網內側的累積,過濾通道被堵塞,進出水口壓差逐漸增加,當壓差達到預設定值時,連接於進出水口的壓差變送器便將檢測到的壓差信號轉換成4-20mA的電流信號,傳遞給控製係統,(反洗周期亦可通過設定時間實現),係統自動啟動行程電機和反衝洗高壓泵,此時傳動裝置帶動裝有吸嘴的排汙軸在濾網內側做旋轉和水平往返運動,同時,在濾網外側,高壓反衝洗裝置與排汙裝置同步動作,並呈對應關係,在不中斷正常產水的前提下,隻借助一小部分產品水,對濾網進行高壓反洗,反洗水透過濾網,連同從濾網上剝離的雜質被吸嘴迅速吸入排汙軸,最後由排汙室排出。

The raw water from the inlet into the body, First of all through coarse filter way of the external pressure, filter out larger particles of the impurities. Coarse filter water into the fine filter way of the Internal pressure, Further intercept small impurities in the water.At the same time, Ultrasonic synchronization, have vibration for the tiny bubbles nuclear of liquid. When the pressure reaches a certain value, bubbles will continue to expand, then suddenly closed. When these bubbles collapse rapidly, generated high Temperature(5000K) and high pressure (thousands of atmospheres) in the bubbles, and as the liquid around the bubbles into the bubbles high-speed, The liquid around the bubbles generated a strong local shock, also formed the high local temperature and pressure, resulting ultrasonic sterilization, cleaning, grinding, emulsifying, dispersing,promote chemical reactions and a series of  role. Ultrasonic frequencies above 20KHz set advanced oxidation, incineration, supercritical  oxidation and other water technologies in one. It is not only to prevent filter fouling, extend the filter backwash cycle,but also has significant function of sterilization and degradation of organic compounds.

With the pollutants  in the  filter media accumulated inside the fine filter, the filter channels are blocked, water inlet and outlet pressure increasing. When the pressure reaches the preset value, the pressure transducer detects which is connected to the inlet and outlet will put the pressure signals into 4-20mA current signal, then pass to the control system(The backwash frequency can also be pre-set by time). The system will automatically starts the motor and anti-stroke high-pressure pump flush when the running time reach to the pre-set value.At this time, the gearing drive the dirt collector with nozzles to do  the rotation and level back and force movement inside of the filter.mean while,outside the filter, the High-pressure backwash device and the sewage device do synchronous. Movement and show a corresponding relationship. At the premise without interrupting normal operation, it high-pressure backwash the filter with only a small part of the product water. The backwashed water through the filter, together with the impurities from the filter strip are quickly inhaled into the dirt collector by the nozzle,sent to the sewage axis, and finally discharged from the sewage chamber .

過濾器功能作用

功能作用Function function

該過濾機主要用於海水的淨化、殺菌、阻垢、降解有機物等,特別是對水質要求較高的船舶壓載水領域,和超聲波紫外線殺菌器聯合使用,主要功能可去除和殺滅海水中泥沙、懸浮物、藻類、生物粘泥、腐蝕產物、大分子細菌、真菌、有機物、原生物及其它微小顆粒等雜質,同時具有超聲波殺菌滅藻、消毒、阻垢、降低COD等多種功能,達到水質淨化的目的。

The filter is mainly used to the sea water’s purification, sterilization, degradation of organic compounds, etc. Especially for higher water quality requirements field of the ship ballast water, the main function can remove silt, clay, rust, suspended solids, algae, biological slime, corrosion product, macromolecules of bacteria , fungi, organic matter, protozoa and other small particles and other impurities in the sea water, both ultrasonic sterilization, disinfection, reducing COD and other functions, to achieve the purpose of water purification.

技術特點Technical characteristics

傳統過濾機隻能用於粗過濾行業,主要原因歸結於當采用精度50μm以上過濾網時,因過濾機本體不具備可靠的高壓反衝洗功能,所以過濾網汙堵後清洗不徹底,使過濾網通量無法恢複,因此導致過濾機無法正常運行。

AGIN GAME牌全自動壓載水過濾機與其他類似過濾機比較,主要有以下特點:

1、AGIN GAME牌全自動壓載水過濾機采用精度50微米的高強度316L不鏽鋼燒結網,通過2.0Mpa高壓反洗以及超聲波清洗殺菌,使濾網清洗高效、徹底、可完全恢複初始狀態,可終身使用,無需更換。

2、超聲波首次應用於水過濾技術領域,具有混合、裂解、氧化、凝聚、殺菌、滅藻、阻垢、去除COD及油汙、防止濾網汙堵等多種功能。

3、全自動壓載水過濾機具有自動檢索功能,並通過檢索到的各種數據自動實現超聲波清洗殺菌和高壓反衝洗功能,可應對不穩定的水質波動,全自動運行,無需人工幹預。

4、控製係統反應靈敏,運行精確,具有壓差、時間和手動多重設定功能,可以根據不同水源和過濾精度靈活調整反洗壓差或時間設定值。

5、反衝洗的同時不中斷正常產水,連續運行,穩定可靠。

6、反衝洗曆時短,反洗水耗僅為正常產水量的0.001~0.002%,省水、省電,節約能源。

7、結構設計緊湊合理,設備易損件少,無耗材,運行維護費用低,操作管理簡單,安裝移動靈活方便。

Traditional differential pressure filter (Since clean strainer) can only be used for rough filtering industries,Main reason attributable to when adopting more than 50μm precision filter, due to filter ontology don't possess reliable high-pressure backwash function,So filter blocked cleaning is not complete,flux never recover,Therefore  filter cannot run normally。

ShiJiYuan Ultrasonic Double Intelligent Pressure Differential Filter compared with other similar filter, Basically has the following characteristics:

  1. ShiJiYuan Ultrasonic Double Intelligent Pressure Differential Filter adopts filtration precision 50μm of high strength 316L stainless steel sintered membrane, Through 20KG high-pressure reverse-wash and ultrasonic cleaning sterilization, Make filter cleaning efficient、thoroughly、Can fully recover initial state,Can lifetime usage,Without replacement。
  2. Ultrasonic first applied to water filtration technology field,Has mixed、splitting decomposition、oxidation、cohesion、sterilize、algae removal、disinfection、remove COD and smeary、Prevent mesh jams a variety of functions.
  3. Ultrasonic wave filter had automatic retrievals functions, Searching through the different kinds of data automatically realize ultrasonic cleaning sterilization and high-pressure backwash function, Can cope with unstable water quality fluctuation, Fully-automatic operation, Without human intervention.
  4. Control system senstive reaction, Operation accurate, has differential pressure, time and manual various Setting function, According to different water and Filtration precision flexible adjustment reverse-wash differential pressure or time value.
  5. Backwash without interrupting the normal production of water, continuous operation, stable and reliable.
  6. Short duration backwash, backwash water consumption is only 0.001 ~ 0.002%  of the normal water production, conserve the water, power and energy.Structure design compact and reasonable , small footprint, flexible installation and mobiles.
  7.  The equipment’s wearing parts are less and have no consumables, the operation and maintenance's cost is low. operation and management are simple.

 

與國內外同類產品相比其先進性It’s advanced nature compared with the similar products at home and abroad

在國內外水處理市場上,有著眾多品牌的“自動反衝洗”壓差式過濾機(亦稱自清洗過濾器),但工藝結構上大體相似,多用於粗過濾,主要是因為其“自動反衝洗”功能並非真正意義上的反衝,隻是在濾網內壁有一套汙物收集器,依靠自身水壓將懸浮於濾網內壁的雜質吸入排汙管,而與濾網粘附牢固或堵塞於濾網通道中的雜質卻無法清除或清除不徹底,日積月累,最終使濾網失去透水能力,影響濾網的使用壽命。即使有些產品配有清洗刷,但其功能也隻限於清除吸附於濾網內壁上的雜質,對於堵塞於通道中的雜質無能為力,甚至會使這些雜質透過濾網,進入產水側,進而影響出水水質。正是由於這種清洗方式的局限,使得這些產品的過濾精度無法做得更高,所宣稱的高精度也隻是無法實現的一個理想。

AGIN GAME牌全自動壓載水過濾機的問世,徹底改變了這一技術局限,突破固有的自吸式清洗模式,獨創的內部機械結構,實現了濾網外部高壓反衝與內部自吸排汙相結合的清洗功能,清洗高效、徹底、無死角,從而大大延長了濾網的使用壽命。同時,精濾網首次采用316L不鏽鋼燒結網,使機械強度和過濾精度有了可靠保證,最高過濾精度可達2微米,這是其它同類產品都難以實現的。

Water treatment at home and abroad on the market, with many brands of "automatic backwash" pressure-type filter (also known as self-cleaning filters), but the process structure is broadly similar , more for crude filter, mainly because of its "automatic reverse wash" function is not real recoil, just in the mesh wall has a dirt collector, rely on their own water pressure will be suspended in mesh wall impurities inhaled drain, and mesh adhesion strong or blockage in mesh channel of impurity but not clear or remove not thoroughly, accumulate over a long period, the mesh lose permeable ability, affect the service life of the filter. Even if some is equipped with the cleaning brush, but its function is limited to remove adsorption on screen on the wall of the impurities, to jam the impurities in the channel can do nothing about it, even these impurities through the mesh, into the water production side, further influence outlet water quality. It is because of the limitations of the cleaning method, which makes the product filtration precision can't do higher and higher and claims of high precision is unable to realize a ideal.

Shijiyuan licensing automatic ballast water filters’ appearance Transformed the technical limitations, the breakthrough of the inherent of self-suction cleaning mode, the original creation of internal mechanical structure, to achieve the mesh external and internal high-pressure recoil self-priming sewage combination of cleaning function, cleaning efficiency, thorough, no dead Angle, thus greatly extend the service life of the filter. At the same time, fine mesh for the first time, using 316 L stainless steel sintering nets, make the mechanical strength and filtration accuracy with reliable guarantee, the highest filtering precision can reach 2 microns, this is the other similar products are difficult to realize

產品結構說明Description of product structure 

 產品結構說明

1.超聲波-電控總成                     Ultrasound-Electronic control assembly

2.傳動(行程)電機                    Transmission(stroke) motor

3.行程開關2                          Limit switch2

4.傳動滑塊                           Drive slider

5.傳動連接套                         Transmission connection set

6.行程開關1                          Limit switch2

7.高壓進水腔                          High-pressure water chamber

8.進水端蓋                            Influent cover

9.機架                                Rack

10.高壓反洗泵出水管                  High-pressure backwash pump outlet pipe

11.原水進水口                         Raw water intake

12.進水壓差變送器接口                Inlet water pressure transducer interface

13.機體                              Body

14.產水壓差變送器接口                Producing water pressure transducer interface

15.高壓反洗泵進水管                  High-pressure backwash pump inlet pipe

16.產水出水口                        Producing water outlet

17.排水端蓋                          drainage cover

18.排汙室                            Sewage room

19.濃水排放                          Concentrated water discharge

20.粗濾網                            Coarse filter

21.細濾網                            Fine filter

22.反洗高壓泵                        Anti-wash hing-pressure pump

23.壓差變送器                        Pressure transmitter

24.高壓反洗壓力表                    Hihg backwash pressure gauge

25.超聲波換能器                      Ultrasonic transducer

26.接線盒                            Junction box

27.光線開關上蓋                      Light switch cover

設備配置Equipment configuration

部件名稱 

Part Name 

材質 

material 

機體

 Body

316L不鏽鋼 

316L stainless steel

粗濾網 

Coarse filter

316L不鏽鋼 

316L stainless steel

細濾網 

Fine filter

316L不鏽鋼 

316L stainless steel

吸汙管 

Sewage suction pipe

316L不鏽鋼精鑄 

316L stainless steel casting

排汙軸 

Sewage axis

316L不鏽鋼 

316L stainless steel

高壓反洗泵 

High-pressure anti-wash pump

316L不鏽鋼 

316L stainless steel

高壓反洗噴嘴 

High-pressure anti-washing nozzle

316L不鏽鋼 

316Lstainless steel

密封件 

seals

高分子聚合物 

high polymer

超聲波換能器(根據客戶實際需要選配)

Ultrasonic transducer(According to the customer actual need to choose)

銀鋁合金(316L不鏽鋼外殼)                 Silver aluminum(316Lstainless steel)

 

 型號說明Type shows

 

精度換算表Precision conversion table

流量曲線圖flow diagram

SJY -IFUS- C50 / 300

產水量300m3/h      Water production 300m3/h

過濾精度50µm       Filtering precision 50µm

過濾機型號         Filter model

全316L不鏽鋼材質  The 316L stainless steel

超聲波功能(可選裝)Ultrasonic function ( optional )

智能控製            Intelligent control

AGIN GAME牌            Shijiyuan licensing

流量曲線圖flow diagram

精度換算表Precision conversion table

 

微米

µm

2

5

10

20

30

40

50

80

100

120

150

200

目數

mash

8000

3000

1500

800

550

400

300

200

150

120

100

80

毫米

mm

0.002

0.005

0.01

0.02

0.03

0.04

0.05

0.08

0.1

0.12

0.15

0.2

選型要素Selection factors

1.需要處理水量                  Need to address the water

2.濾網過濾精度(用戶的水質要求) Filter filtering precision (user’s water requirements)

3.介質懸浮物濃度                Concentration of suspended matter in the medium

4.粒度分析報告(參考)          Particle size analysis (reference)

5.過濾介質化學和物理性質        Chemical and physical properties of filter media

6.過濾介質溫度                  Temperature filter media

           

技術參數technical parameters

 

SJY-IFUS-C50/300運行技術參數Run technical parameters

過濾精度:50µm                        Filtrattion precision:50µm

單台參考處理水量:300m3/h              A single treatment of water:300m3/h

進出水口管徑:DN200                  Inlet and outlet diameter:DN200

排汙口管徑:DN50                      Sewage outlet pipe diameter:DN50

重量:600KG                          Weight:600KG

過濾介質溫度:0-70℃                  Temperature filter media: 0-70℃

環境溫度:最高+50℃                    Environment temperature: Maximum +50℃

工作壓力:0.15-0.8MPa                   Working pressure:0.15-0.8MPa

壓力損失:0.01-0.05Mpa                  Pressure loss:0.01-0.05MPa

反衝洗壓力: 2.00Mpa                    Backwash Pressure: 2.00Mpa

(根據運行壓力略有變化)                (There is a slight change according to operating pressure)

反衝洗曆時:60s                        Backwash duration:60s

反衝洗水耗:120-160L                    Backwashing water consumption:120-160L

反衝洗電耗:0.085KW/次                  Backwash power consumption:0.085KW/ times

裝機功率:5.9KW                         Installed power:5.9KW

常用功率: 0.8KW                        Prime power:0.8 KW

電源電壓:AC380V 50HZ  AC220V 50HZ    Supply voltage:AC380V 50HZ  AC220V 50HZ

電控箱防護等級: IP65                    Electronic control box protection class: IP65

                     

 

 

SJY-IFUS-D50/400運行技術參數Run technical parameters

過濾精度:50µm                        Filtrattion precision:50µm

單台參考處理水量:400m3/h              A single treatment of water:400m3/h

進出水口管徑:DN250                  Inlet and outlet diameter:DN250

排汙口管徑:DN50                      Sewage outlet pipe diameter:DN50

重量:660KG                          Weight:660KG

過濾介質溫度:0-70℃                  Temperature filter media: 0-70℃

環境溫度:最高+50℃                    Environment temperature: Maximum +50℃

工作壓力:0.15-0.8MPa                   Working pressure:0.15-0.8MPa

壓力損失:0.01-0.05Mpa                  Pressure loss:0.01-0.05MPa

反衝洗壓力: 2.00Mpa                    Backwash Pressure: 2.00MPa

(根據運行壓力略有變化)                (There is a slight change according to operating pressure)

反衝洗曆時:60s                        Backwash duration:60s

反衝洗水耗:120-160L                    Backwashing water consumption:120-160L

反衝洗電耗:0.085KW/次                  Backwash power consumption:0.05KW/ times

裝機功率:5.9KW                         Installed power:5.9KW

常用功率: 0.8KW                       Prime power:0.8 KW

電源電壓:AC380V 50HZ  AC220V 50HZ    Supply voltage:AC380V 50HZ  AC220V 50HZ

電控箱防護等級: IP65                    Electronic control box protection class: IP65

                   

 

 

 

 

 SJY-IFUS-LD50/400運行技術參數Run technical parameters                    

過濾精度:50µm                        Filtrattion precision:50µm

單台參考處理水量:400m3/h              A single treatment of water:400m3/h

進出水口管徑:DN250                  Inlet and outlet diameter:DN250

排汙口管徑:DN50                      Sewage outlet pipe diameter:DN50

重量:660KG                          Weight:660KG

過濾介質溫度:0-70℃                  Temperature filter media: 0-70℃

環境溫度:最高+50℃                    Environment temperature: Maximum +50℃

工作壓力:0.15-0.8MPa                   Working pressure:0.15-0.8MPa

壓力損失:0.01-0.05Mpa                  Pressure loss:0.01-0.05MPa

反衝洗壓力: 2.00Mpa                    Backwash Pressure: 2.00MPa

(根據運行壓力略有變化)                (There is a slight change according to operating pressure)

反衝洗曆時:60s                        Backwash duration:60s

反衝洗水耗:120-160L                    Backwashing water consumption:120-160L

反衝洗電耗:0.085KW/次                  Backwash power consumption:0.085KW/ times

裝機功率:5.9KW                         Installed power:5.9KW

常用功率: 0.8KW                        Prime power:0.8 KW

電源電壓:AC380V 50HZ  AC220V 50HZ    Supply voltage:AC380V 50HZ  AC220V 50HZ

電控箱防護等級: IP65                    Electronic control box protection class: IP65

SJY-IFUS-LD50/400圖及外形尺寸圖 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SJY-IFUS-LF50/600運行技術參數Run technical parameters                     

過濾精度:50µm                        Filtrattion precision:50µm

單台參考處理水量:600m3/h              A single treatment of water:600m3/h

進出水口管徑:DN300                  Inlet and outlet diameter:DN300

排汙口管徑:DN50                      Sewage outlet pipe diameter:DN50

重量:750KG                          Weight:750KG

過濾介質溫度:0-70℃                  Temperature filter media: 0-70℃

環境溫度:最高+50℃                    Environment temperature: Maximum +50℃

工作壓力:0.15-0.8MPa                   Working pressure:0.15-0.8MPa

壓力損失:0.01-0.05Mpa                  Pressure loss:0.01-0.05MPa

反衝洗壓力: 2.00Mpa                    Backwash Pressure: 2.00MPa

(根據運行壓力略有變化)                (There is a slight change according to operating pressure)

反衝洗曆時:60s                        Backwash duration:60s

反衝洗水耗:160-200L                    Backwashing water consumption: 160-200L

反衝洗電耗:0.085KW/次                  Backwash power consumption:0.085KW/ times

裝機功率:6.1KW                         Installed power: 6.1KW

常用功率: 1.0KW                    Prime power: 1.0 KW

電源電壓:AC380V 50HZ  AC220V 50HZ    Supply voltage:AC380V 50HZ  AC220V 50HZ

電控箱防護等級: IP65                   Electronic control box protection class: IP65

SJY-IFUS-LF50/600圖及外形尺寸圖 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SJY-IFUS-LG50/750運行技術參數Run technical parameters                   

過濾精度:50µm                        Filtrattion precision:50µm

單台參考處理水量:750m3/h              A single treatment of water:750m3/h

進出水口管徑:DN350                  Inlet and outlet diameter:DN350

排汙口管徑:DN50                      Sewage outlet pipe diameter:DN50

重量:800KG                          Weight:800KG

過濾介質溫度:0-70℃                  Temperature filter media: 0-70℃

環境溫度:最高+50℃                    Environment temperature: Maximum +50℃

工作壓力:0.15-0.8MPa                   Working pressure:0.15-0.8MPa

壓力損失:0.01-0.05Mpa                  Pressure loss:0.01-0.05MPa

反衝洗壓力: 2.00Mpa                    Backwash Pressure: 2.00MPa

(根據運行壓力略有變化)                (There is a slight change according to operating pressure)

反衝洗曆時:60s                        Backwash duration:60s

反衝洗水耗:160-200L                    Backwashing water consumption:160-200L

反衝洗電耗:0.09KW/次                   Backwash power consumption:0.09KW/ times

裝機功率:6.1KW                         Installed power:6.1KW

常用功率:1.0KW                        Prime power: 1.0 KW

電源電壓:AC380V 50HZ  AC220V 50HZ    Supply voltage:AC380V 50HZ  AC220V 50HZ

電控箱防護等級: IP65                    Electronic control box protection class: IP65

SJY-IFUS-LG50/750圖及外形尺寸圖 

 

 

 

 

 

 

 

 

 

 

 

 

 

SJY-IFUS係列全自動壓載水過濾機選型表

型號        Model

過濾精度  Filter precision

(µm)

參考流量Reference flow

(m3/h)

進出口管徑  Inlet and outlet diameter(mm)

排汙口管徑Sewage outlet pipe diameter

DN (mm)

重量Weight (kg)

SJY-IFUS-C50/300

 

 

 

50

300

200

 

 

 

50

600

SJY-IFUS-D50/400

400

250

660

SJY-IFUS-LD50/400

400

250

660

SJY-IFUS-LF50/600

600

300

750

SJY-IFUS-LG50/750

750

350

800

十五、安裝 Installation

現場安裝如下圖所示On-site installation as shown below:

 

安裝示意圖Install diagrammatic drawing

 

1.進水閥門 Enter water value portal

2.進水單流閥 Enter water unipole

3.進水壓力表Enter water pressure gauge

4.出水壓力表Exit water pressure gauge

5.出水閥門Exit water valve           

6.出水單流閥Exit water valve

 7.旁通閥門Bypass valve               

 8.取樣放空閥Take a simple short sales valve

 

 

安裝要求:

①    過濾機必須裝在泵的出口,在過濾機的進、出水口均要安裝止回閥,防止突然停水時產生瞬間負壓或背壓造成濾網損壞。

②    設備安裝的管網應保證壓力穩定,且在設備允許的壓力範圍內。

③    設備應保持水平安裝,排汙口(DN40)不得上揚,安裝時拐彎要盡量少,確保排水暢通。

④    過濾機進出水口之間應設置旁通閥,以備係統故障或檢修時使用。

⑤    設備進出水管路上須設置壓力表,便於觀測係統運行壓力及壓力損失。

⑥    設備出水管路上應設置取樣放空閥,便於調試時濾後水取樣以及長期停機保存前的設備放空。

⑦    設備安裝時四周應預留出檢修空間。

Installation requirements   

①Filters must be installed in the pump,s exit. In the filter of the inlet and outlet, Check valve must be installed to prevent an instant filter damage caused by negative pressure and back pressure when the sudden stoppage generated.

②The pipe network equipment installation shall ensure that the pressure is stable and the pressure in the device within the scope permitted。

③Equipment should be to maintain the level of the installation, the sewage outfall (DN40) shall not be higher, the installation should be as little as possible when you turn a corner to ensure the smooth flow of drainage。

④Between the inlet and outlet filter bypass valve should be set up to prepare for the use of a system failure or maintenance。

⑤Equipment to be installed pressure gauge on the pipe inlet and outlet for easy observation system operating pressure and pressure loss.

⑥On the Equipment outlet pipe should be set sampling venting valve for easy to sample the water sampling after filtering and long-term shutdown of equipment to save pre-venting.

⑦Equipment installation should be set aside out of maintenance around the room.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

超聲波紫外線殺菌器Ultrasonic ultraviolet sterilizer

一、產品介紹Product introduction

超聲波紫外線殺菌器是秦皇島AGIN GAME水處理技術有限公司技術人員通過大量的研究試驗,在原紫外線殺菌器基礎上研發出來的新一代高效、純物理工藝的水處理殺菌裝置,它集生物學、聲學、光學、機械、流體力學、電子等綜合學科於一體,體現了力的、熱的、光的物理作用,因此反應時間短,殺菌速度快,同時,頻率在20KHZ以上的超聲波能夠徹底幹淨的清洗紫外線石英套管,防止石英管外壁在高鹽度海水中結垢,永久保持石英套管良好的透光率和紫外線燈的殺菌率,不使用外加的化學添加劑,不產生二次汙染,是一種高效、經濟、快速、環保、綠色的廣譜水處理殺菌裝置。

Ultrasonic ultraviolet sterilizer is Qinhuangdao century source water treatment technology limited company technical staff through a large number of research trials, in the original basis of ultraviolet sterilization device developed by a new generation of highly efficient, a purely physical process water treatment sterilization device, it sets the biology, acoustic, optical, mechanical, fluid mechanics, electronics and other comprehensive disciplines in one, reflected power, heat, light physical effects, thus the reaction time is short, fast sterilizing speed, at the same time, the ultrasonic frequencies above 20KHZ can thoroughly clean cleaning UV quartz tube, quartz sleeve to permanently maintain good transmittance and ultraviolet light disinfection rate, without the use of additional chemical additives, no secondary pollution, is an efficient, economic, fast, environmental protection, green broad-spectrum disinfection of water treatment device.

 

 

 

 

二、工作原理Working principle

被處理水經進水口進入超聲波紫外線殺菌器機體,波長在254nm的強紫外線C(UVC)對水流進行均勻照射,達到廣譜殺菌效果,同時,頻率在20KHZ以上的超聲波對水具有空化、混合、裂解、氧化、推流、殺菌、滅藻、清洗、除垢防垢等一係列作用,超聲波空化實現了輔助殺菌和對有機物的降解,其產生的局部激波能使被處理水產生紊流現象,使水與紫外線更加充分均勻的接觸,使殺菌更高效;同時超聲波對腔體和石英套管起到了關鍵的清洗、除垢、防垢作用,使紫外線燈在高鹽度海水內不結垢、不汙染,長期保持良好的殺菌效果。

The treated water into the ultrasonic ultraviolet disinfection from the inlet, ultrasonic frequencies above 20KHZ have a series of functions of cavitation, mixed, pyrolysis, oxidation, plug flow, sterilization, algae removal, cleaning, descaling and antiscaling to water, ultrasonic cavitation to achieve the auxiliary sterilization and degradation of toxic organic compounds, which produces a local shock can be processed to generate turbulence phenomenon of water, make water and ultraviolet more fully and uniformly contact, to achieve more efficient sterilizing effect; at the same time of ultrasonic wave on the cavity and a quartz tube has played a critical role in the cleaning, descaling, anti-scaling effects, combined with 254nm wavelength ultraviolet C irradiation (UVC ) flow, to achieve further broad-spectrum sterilization, to make the treated water in a short period of time to achieve very good sterilization effect.

紫外線是一種肉眼不可見光,根據波長的不同可細分為UVA(315-400nm)UVB(280-315nm)和UVC(200-280nm),其中UVC最易被DNA(核糖核酸)吸收,紫外線殺菌設備使用的就是UVC,當水中的細菌、病毒、藻類、生物等受到一定劑量的UVC(波長254nm)照射後,其細胞的DNA、RNA結構再生無法進行,細菌病毒喪失自我複製的能力,從而達到水的殺菌和淨化的目的,因此已被廣泛應用於各類汙水、給水、中水、地表水、純水、淨水、景觀水、泳池水及海水等各種水質的殺菌消毒,細菌殺滅率在99%以上。

UV is invisible light, according to the different wavelengths can be subdivided into UVA (315-400nm) UVB (280-315nm) and UVC (200-280nm), which UVC are most vulnerable to DNA (RNA) absorption, UV device is UVC. When the bacteria, viruses, algae, biological, and other by a certain dose of UVC (wavelength 254nm) irradiation, the DNA, RNA structure of the cells, can not be recycled, loss of self-replicating bacteria and viruses the ability to achieve water sterilization and purification purposes, It has been widely used in various types of wastewater, water supply, water, surface water, pure water, water purification, water landscape, water and sea water swimming pool and other water disinfection, to kill bacteria rate of 99%.

但在實際應用過程中,由於水質差、硬度高、細菌含量大等因素,很容易在紫外線燈的石英管壁上吸附有機物、生物粘泥、細小顆粒等雜質,並且在具有含鹽高的水質當中工作,很容易在石英管壁上結垢,導致紫外線輻射能量低、穿透力弱,大大降低殺菌效率,嚴重影響了殺菌效果。

But in the actual application process, due to poor water quality, high hardness, bacteria and other factors, it is easy adsorpt organic matter, biological slime, fine particles and other impurities on the ultraviolet light quartz wall, and work in the water which has a certain hardness ,it is easy scaling on the quartz wall, resulting in low energy UV radiation, through weak and greatly reduce the efficiency of sterilization, seriously affected the bactericidal effect.

 

AGIN GAME超聲波紫外線殺菌器充分利用超聲波的超聲空化效應,不但克服了以上缺點,能永遠保持石英套管較高的透光率,同時還具有輔助殺菌作用。超聲空化即:液體中的微小氣泡核在超聲波作用下產生振動,當聲壓達到一定值時,氣泡將繼續膨脹,然後突然閉合,在氣泡閉合時產生衝擊波,這種膨脹、閉合、振蕩等一係列動力學過程稱為超聲空化。這些小氣泡急速崩潰時在氣泡內產生了高溫(5000C)、高壓(上千個大氣壓),並且由於氣泡周圍的液體高速衝入氣泡,而在氣泡附近的液體中產生了強烈的局部激波,也形成了局部的高溫高壓,從而產生了超聲波的混合、清洗、粉碎、裂解、推流、氧化、殺菌、滅藻、除垢、防垢等一係列的作用。

Shijiyuan ultrasonic UV sterilizers make full use of ultrasonic cavitation effect, It not only to overcome the above shortcomings, can always maintain a high transmittance quartz sleeve, and also has assisted bactericidal effect. Ultrasonic cavitation, namely: The tiny bubbles core vibration in the liquid under the action of the ultrasonic, when the pressure reaches a certain value, the bubble will continue to expand, and then suddenly closed, the shock wave generated when the bubble is closed. This expansion, closure, vibration, etc. series of dynamic process is called cavitation. These small bubbles rapidly generated produce the high temperature (5000C), high voltage (thousands of atmospheres) within the bubble collapse, and because of the fluid around the bubbles high-speed into the air bubbles, in the vicinity of the bubbles in  the liquid generated a strong local shock, also formed a local high temperature and pressure, resulting in a mix, cleaning, crushing, cracking, plug-flow, oxidation, bacteria, algae, cleaning, and a series of anti-scaling effect of ultrasonic.

超聲波紫外線殺菌器配有紫外線照射強度自動監測係統,當石英管汙染紫外線照射強度降低時,會自動啟動超聲波裝置對石英管進行清洗,恢複照射強度後,清洗自動停止;超聲波自動清洗裝置可實現手動和自動兩種工作方式。

Ultrasonic UV sterilizers equipped with ultraviolet radiation intensity automatic monitoring system. When quartz tube pollution ultraviolet radiation intensity decreased.It will automatically start ultrasonic devices to quartz tube cleaning.,the cleaning to be automatic stop when it restores illuminate intensity. Ultrasonic automatic cleaning device can achieve both manual and automatic to work.

紫外線殺菌器對水中微生物的滅活效果圖 

The inactivated rendering of Uv sterilizer to microbes in water

 

三、技術特點

1、超聲波紫外線殺菌器是利用聲學和光學相結合的方法來進行廣譜殺菌的一種純物理殺菌工藝。20KHZ以上的超聲波所產生的空化效應具有超強的清洗、除垢、防垢功能,不但能永遠保持石英套管較高的透光率,同時超聲空化還具有良好的殺菌、混合、氧化、推流作用,它能夠使被處理水分布均勻,殺菌快而平穩,滅菌率高,對細菌、病毒、微生物的殺菌作用一般在一秒以內,而其它傳統的殺菌方法要想達到超聲+紫外C同等的殺菌效果則需要20分鍾至一小時的時間。

UV disinfection is a broad-spectrum bactericidal purely physical sterilization process that use the methods of the combination of ultrasonic acoustic and optical. The cavitation effect produced by above 20KHZ ultrasonic is provided with superior cleaning, descaling, scale function. It not only to always maintain a high transmittance of quartz tube, ultrasonic cavitation also has good sterilization, mixed, oxide, plug-flow effect. It can make the processed water distribution, bactericidal fast and stable, high rate of sterilization of bacteria, viruses, microbial sterilization is generally a second or less, while other conventional sterilization methods to reach the ultrasound + equivalent bactericidal effect of UV-C will need to 20-60 minutes.

2、超聲波中壓紫外線殺菌器不使用任何外加的化學添加劑、純物理殺菌、安全環保、無二次汙染、不產生任何毒副作用、不改變水中任何成分。

Ultrasound UV sterilizers does not use any plus chemical additives, purelyphysical sterilization, safety and environmental protection, no secondary pollution, does not produce any toxic side effects, the water does not change any ingredients.

3、超聲波紫外線殺菌器可連續大流量殺菌,其最佳運行條件即為24小時連續運行,是一種適應性很強的水處理殺菌裝置。

Ultrasonic UV sterilizers can sterilization with continuous high-volume , the best operating conditions shall be continuous operation of 24 hours  , is a resilient water sterilization device.

4、超聲波紫外線殺菌器運行安全可靠、操作維護簡單方便、能耗低、運行費用低、結構緊湊、占地麵積小、自動化程度高、經濟方便。

Ultrasonic UV sterilizers is the divice with the safe and reliable operation, easy operation and maintenance, low energy consumption, low operation cost, compact, small footprint, high degree of automation, economic convenience.

5、超聲波紫外線殺菌器應用領域廣泛,可用於需要殺菌的各個水處理行業,既可以單獨使用,也可以和其它水處理技術聯合使用。

Ultrasonic UV sterilizers with the wide range of applications, can be used to all water treatment industry which required sterilization, can be used alone, can also be used in conjunction with other water treatment technologies.

四、技術參數Technical parameters 

表1      超聲波+紫外C技術對常見細菌病毒的殺菌效率(紫外強度30mw/cm2

Table 1 The bactericidal efficiency to the common bacterial virus of the ultrasonic + UV-C’S ( UV intensity of 30MW / cm2 )

種類

Type

名稱Name

100 %殺滅所需時間(秒) The Time required for 100%kill(S)

種類Type

名稱Name

100 %殺滅所需時間(秒) The Time required for 100%kill(S)

細菌類bacterial

炭疽杆菌    Anthrax  bacili

0.30

細菌類bacterial

結核(分支) 杆菌N/med tuberculosis bacili (branches)

0.41

白喉杆菌  Diphtheria bacili

0.25

霍亂弧菌

Vibrio cholerae

0.64

破傷風杆菌  Tetanic bacili

0.33

假單胞杆菌屬Pseudomonas spp

0.37

肉毒梭菌  Clostridium botulinum

0.80

沙門氏菌屬

Salmonella

0.51

痢疾杆菌   Dysentery bacillus

0.15

腸道發燒菌屬

Intestinal fever bacteria

0.41

大腸杆菌      Colon bacillus

0.36

鼠傷寒杆菌

Rat typhoid bacillus

0.53

病毒類Virus

腺病毒adenovirus

0.10

病毒類Virus

流感病毒Flu virus

0.23

噬菌胞病毒Phagocytic cell virus

0.20

脊髓灰質炎病毒

The polio virus

0.80

柯薩奇病毒

Coxsackie virus

0.08

輪狀病毒

Rotavirus

0.52

愛柯病毒

Love Ke virus

0.73

煙草花葉病毒

Tobacco Mosaic virus

16

愛柯病毒I型    Love ko virus type I

0.75

乙肝病毒

Hepatitis B virus

0.73

黴菌孢子Mold spores

黑曲黴aspergillus

6.67

黴菌

孢子Mold spores

軟孢子Soft spores

0.33

曲黴屬Aspergillus

0.73-8.80

青黴菌屬

Penicillium species

2.93-0.87

大糞真菌

Dung fungi

8.0

產毒青黴

Poison penicillium

2.0-3.33

毛黴菌屬

Mucor

0.23-4.67

青黴其它菌類

Other fungi Penicillium

0.87

水藻類Water algae

藍綠藻

Blue-green algae

10-40

水藻類Water algae

草履蟲屬

Paramecium

7.30

小球藻屬Chlorella

0.93

綠藻Green algae

1.22

線蟲卵

Line worm eggs

3.40

原生動物屬類

Protozoa

4-6.70

魚類病Fish disease

Fung1 病Fung1 disease

1.60

魚類病Fish disease

感染性胰壞死病Infectious pancreatic necrosis

4.0

白斑病

White spot disease

2.67

病毒性出血病

Viral bleeding

1.6

五、性能比較Performance comparison 

表2          超聲波+紫外C殺菌技術與幾種傳統殺菌技術的比較

Ultrasonic + UV-C sterilization technology compared with several conventional sterilization techniques

殺菌技術Sterilization  technology

主要指標main index

超聲波紫外線殺菌器  

Ultrasonic uv sterilizer

傳統紫外線殺菌器 Conventional UV sterilizers

殺菌方式 Sterilization way

聲波+光線 Sound waves + light

光線 Sound waves

清洗功能 Cleaning function

非常好 Very good

有Yes

除垢、防垢功能

Divides dirty, antiscale function

非常好

Very good

No

複合殺菌

Composite sterilization

超聲波具有良好的殺菌功能,和紫外線殺菌聯合使用,使殺菌效果更穩定高效。 Ultrasonic has good antiseptic function,  joint use with the ultraviolet radiation sterilization,can reach more stable efficient sterilization effect.

單一紫外線殺菌,穩定性較差 Single UV sterilization, less stable

殺菌的穩定性 Sterilization stability

超聲波能夠使水產生紊流,使紫外線強度照射更加均勻、無死角,殺菌更高效。Ultrasonic can make water produce turbulence, make the ultraviolet radiation intensity is more  uniform, no dead angle, more efficient sterilization.

紫外線照射強度隨水流變化,會產生不均勻現象

Ultraviolet radiation changes with the flow, will produce uneven

降解有毒有機物功能 Toxic organic matter degradation function

Yes

No

安全性 Safety

極高 Extremely high

高high

可靠性 Reliability

極高 Extremely high

高high

毒性 Toxicity

無No

無No

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

表3  超聲波+紫外C殺菌器與傳統紫外C殺菌器相比較的優勢The advantages of the Ultrasonic + UV-C sterilizer sterilizers compared to  the conventional UV-C

性能Performance

氯、漂白粉Chlorine, bleaching powder

氯胺

Chlorine amine

二氧化氯Chlorine dioxide

臭氧

ozone

超聲波+紫外C Ultrasonic + UV-C

殺菌方式Sterilization way

化學

chemical

化學

chemical

化學

chemical

化學

chemical

超聲波+紫外C Ultrasonic + UV-C

殺菌效率Sterilization efficiency

high

high

high

high

極高Extremely high

殺菌廣譜性Bactericidal broad-spectrum

middle

middle

middle

middle

high

消毒水量Disinfection of water flow

大Large

大Large

大Large

中middle

大Large

接觸時間Contact time

長      long

長      long

長      long

長      long

短      short

殺滅細菌Killing Bacteria

優良excellent

適中、較氯差Moderate,  poor compared with chlorine

優良excellent

優良excellent

良好favorable

殺滅病毒Inactivating Viruses

差poor

差poor

優良excellent

優良excellent

良好favorable

水質影響因素Water quality impact factors

 

受PH值、水溫影響大large effects by PH value and water temperature

受PH值、水溫影響大large effects by PH value and water temperature

受PH值、水溫影響大large effects by PH value and water temperature

受PH值、水溫影響大large effects by PH value and water temperature

對PH值、水溫變化不敏感The PH value, temperature changes are not sensitive

剩餘消毒作用Surplus disinfection role

有Yes

有Yes

有Yes

無No

無No

副產品THM By-product THM

大量large

少量little

少量little

無No

無No

設備維護及安全措施Equipment maintenance and safety measures

維護量較大安全措施多Large maintenance  amount and more security measures

維護量較大安全措施多Large maintenance  amount and more security measures

維護量較少安全措施多Little maintenance  amount and more security measures

維護量較大安全措施少Large maintenance  amount and little security measures

維護量較小安全措施少Little maintenance  amount and security measures

占地麵積Covers an area

大Large

大Large

較大Larger

小small

小small

投資費用Investment costs

高high

高high

較高 higher

高high

低low

運行費用Operating costs

低low

低low

高high

高high

低low

應用領域Application field

中middle

中middle

中middle

中middle

廣wide

 

 

未經超聲波在線清洗的石英套管

quartz sleeve without the ultrasonic cleaning online

 

 

經超聲波在線清洗後的石英套管

quartz sleeve after the ultrasonic clean online

 

 

 

 

 

 

 

 

 

 

 

 

 

過濾精度50um

全自動壓載水過濾器

和超聲波中壓紫外線

殺菌器聯合使用可完

全滿足船舶壓載水排

放要求。

The 50um filtration automatic ballast water filters and ultrasonic medium-pressure ultraviolet  sterilizers joint use  can fully meet the ballast water discharge requirements.

 

 

 

 

 

 

 

 

 

 

 

秦皇島AGIN GAME水處理技術有限公司 

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